digital twin technology

as part of the resolution review Contributed Content Series-Collection of articles written by industry thought leaders in mature software categories-Prashanth Mysore, Director of Strategic Business Development and Industry Marketing delmiaExplains what digital twin technology is and how manufacturers can benefit from it.

Digital twin technology has become increasingly prominent with many of the largest manufacturers in the automotive and industrial engineering sectors because of its ability to deliver value in saving time and optimizing plant effectiveness. While uptake among smaller manufacturing firms has been slow, those within the industry are beginning to see the value that digital twin technology can bring, regardless of business size.

In this article, Prashanth Mysore, Director of Strategic Business Development and Industry Marketing delmiapart of dassault system The group gives us some more insight into what digital twin technology is, as well as the virtual twin and how it can play a hugely important role for manufacturers around the world.

What is Digital Twin and Virtual Twin Technology?

Digital twin technology allows manufacturers to obtain a digital representation of a real-world system. It reflects the software or model used to derive data and insights and is An executable model of a physical system. The physical system can be a factory, plant, mine or resource. It brings in learning and experience from the physical part so that companies can update their distribution models.

Virtual twins are the next step up from digital twins, providing a more dynamic look to factory systems. Virtual twins allow businesses to visualize models and simulate sophisticated experiences – while digital twin solutions are static. Virtual Twins essentially show manufacturers exactly what can be executed and implemented in the real world, and their primary focus is to deliver actionable solutions to improve efficiency.

In fact, Virtual Twin technology also helps in visualizing the product and a model of manufacturing and operations. When thinking about the capabilities of digital twins, they operate in a closed loop of “potential potential”, but the virtual twin goes beyond that. It allows you to control the real world with the virtual world through closed-loop capabilities. Virtual twin solutions can benefit almost any manufacturing organization, both small and large.

Which Industries Can Benefit From Digital and Virtual Twins?

Digital twins initially found their way into select industries where businesses could easily see the value and return on investment. The automotive and industrial equipment sectors were the two main sectors that initially invested in digital twin technology, along with oil and gas. These industries had a clear need for the insights provided by digital twins to streamline processes and provide additional efficiencies.

In recent times, the manufacturing and life science markets are beginning to capture the benefits of digital twins as they rely on the twins’ ability to provide sophisticated models that can be worked upon. The industries that have adopted this type of technology are spread far and wide, and the same can be said about virtual twin technology, as it is essentially one step ahead of the insights provided by digital twins. .

Why are digital and virtual twins so important to makers?

There are many benefits to integrating digital or virtual twins into your workflow as a manufacturing business. However, the most relevant are usually the time, cost, increased level of safety for all employees, and resource savings. In recent years, there has been a focus on sustainable manufacturing and the ‘circular economy’, with a real emphasis on improving overall productivity and the safety of processes.

Simultaneously, there has been a fundamental shift in manufacturing owners seeking greater control over production while reducing costs. Digital/Virtual Twins cover it all, giving manufacturers access to critical information on how to cut costs while maintaining and improving workflows.

While manufacturing and operating industries are becoming more complex due to digitization and innovation in every sector, things should be as simple as possible. Operation lead times can start to lengthen if inefficiencies are not addressed in the new workflow, and this is where digital and virtual twin technology comes in handy. Insight and agility are essential to driving change in the manufacturing sector, especially as supply chain issues are affecting most manufacturers around the world.

To specifically emphasize the effectiveness of virtual twin technology, in one case study, DELMIA saw a 250 percent increase in plant effectiveness after installing a virtual twin. The twins provided an in-depth analysis of inefficiencies and provided simulation models to the manufacturer that helped deal with inefficiencies. In addition, time savings in employee safety and fulfillment increased by 5 percent.

In a separate case study, DELMIA saw a 50 percent increase in on-time deliveries to another company thanks to better planning techniques and technologies. Lead times were also reduced by 50 percent, enabling the company to retain higher orders while shipping a higher percentage of customers on time.

In short, digital and virtual twins are fast becoming a staple across industries due to the number of benefits they provide. Manufacturing and logistics, in particular, could benefit from the technologies, as they provide less lead time and help when it comes to planning efficiently.


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